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The paste box process is an important process for the package to change from a semi-finished product to a finished product. To ensure the yield of the package, quality inspection is an indispensable procedure. In the past, many packaging The printing enterprise adopts the manual inspection method. Nowadays, due to the influence of delivery time and labor cost, the manual inspection is gradually replaced by the unique online quality inspection, and with the gradual improvement of the inspection level of the online inspection equipment, it can Bringing many unexpected benefits to the business. Compared with the manual inspection, there are several benefits after applying the online inspection device.
1. Effectively reduce labor costs
In the past, our company's paste box production generally went through two manual inspection processes. First, before entering the paste box process, the staff needed to manually select the semi-finished products from the previous process to eliminate the semi-finished products that did not meet the requirements. Secondly, paste After the box is completed, the staff needs to carry out a comprehensive inspection of all finished products, especially in the inspection of products such as medicine bags and food boxes, the staff must be particularly careful to ensure the maximum avoidance of mixing.
As the number of orders continues to increase, in order to improve the production schedule, the time required for each production process of the package is minimized. In this case, in order to meet the requirements of high-speed production, the manual inspection method only requires sufficient personnel to shorten the time as much as possible, and hiring a large number of manpower will increase the company's labor costs.
After the installation of the online quality inspection device, the labor cost of our company has been significantly reduced. In the past, the quality inspection of a batch of orders required 15 to 20 staff members. If it is calculated according to 10 hours of work per day, it takes at least 3 days to complete. . After using the online quality inspection device, only two staff members need to operate the folder gluer and make timely adjustments. In addition, after the late packaging, it takes only two days to reduce the labor cost by nearly 70%. In the case of large-volume orders, it can also reduce the cost of management training and the production costs caused by misjudgment of manual inspections. This is indeed a good result for packaging and printing enterprises that are under heavy labor cost and employment crisis. select.
2. Guarantee the stability of quality inspection
Because different staff members have different understandings of quality standards due to different experiences, it is difficult to unify the standards of product quality in quality inspection work, and the quality of qualified products is always uneven. Sometimes, changes in staff psychology and mood can also cause instability in the quality of qualified products. These phenomena will affect the final delivery quality, and customer complaints will appear, which will have a very negative impact on the company's production and operation.
After installing the online quality inspection device, simply set the detection standards and accuracy values, adjust the angle and position of the HD camera, and then perform continuous online quality inspection on the package, and automatically analyze, feedback and control through computer software. Action to eliminate non-conforming products, to avoid the problem of unstable quality of quality inspection caused by human factors. Moreover, the online quality inspection device can basically achieve 100% full inspection for all the packaging boxes, effectively ensuring the quality stability of the packaging box.
3. Can achieve standardization
The use of online quality inspection equipment to achieve automation and process of production will change the production management mode of existing packaging and printing enterprises, and can be integrated with the management methods of the previous process, using standard equipment plus piece method for quality management and on-site management. Etc., thus effectively reducing the difficulty of production management. With the use of online quality inspection devices, the acquisition and statistics of various basic data has become easier and more accurate, laying a solid foundation for the standardization of quality inspection.
The above content is selected from the 7th issue of “Printing Technology · Packaging and Decoration †of Keyin Media in 2013. For more journal content, please pay attention to the journal channel, and click on the latest journal content to enter the electronic journal channel of Keyin.com.
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