Industry experts generally believe that judging whether a mahogany furniture is top grade, its water content is the key to investigation. When the furniture that has not been dried or fails to meet the water content standard is used in the home, it will not withstand the test of climate change, and it is prone to shrinkage, bursting, and mildew. The wood wax drying technology independently developed by Boji Classical Furniture Factory can solve these technical problems that have been plaguing the development of the industry and has received widespread attention from the industry, which will promote the technological revolution of mahogany drying.
on site:
New technology greatly shortens drying time Boji Classical Furniture Factory is a mahogany furniture manufacturer located in Shaxi, Zhongshan. Recently, the reporter went to the factory to find out exactly how the wax cooking technology was realized.
Into the workshop of the mahogany wood drying process, Wu Jianbo, the chairman of Boji Classical Furniture Factory, showed the reporter the blue rectangular iron box he independently developed. This is the boiler for cooking wood. The hot wax water inside has been smashed, and the workers started the crane and put a batch of wood that had been opened into the wax oil. Then start the power system, continue to warm the wax oil, and cook the wood. During the cooking process, the wax will squeeze out the moisture in the wood, and even some of the oil will be boiled out, and the wax will penetrate into the wood from the pores of the wood. After the wood is cooked, it can be taken out directly, without drying and drying. The traditional drying method generally takes about 18 days, and with this technology, it takes only three or four days to complete the drying.
Wu Jianbo showed the reporter two pieces of wood, one is the wood after the wax is cooked, and the other is the wood treated by the traditional drying method. Using a water content tester, the reporter saw that the water content of the former was 6%, while the water content of the latter was 12%, which was twice the difference. Moreover, the wood treated by the wax drying technology is oily and the texture is not affected by the white wax, and it is still vivid and clear.
technology:
The electric cooking wax is the first traditional drying method in the industry. It is to put the wood into the drying room or to dry naturally, but this does not completely prevent the deformation of the furniture. The large difference in temperature and humidity between the north and the south also makes many woods Cracking occurs from south to north or from north to south, which limits the scope of sales for many companies. Cantonese-style furniture also fell a negative saying of "Non-Jiang."
How to solve this technical difficulty? Wu Jianbo began to study this issue two years ago and made various attempts. He told reporters that there was wood waxing technology in ancient China, and it was recorded in the historical materials of the Forbidden City. The ancient method used boiling fire to cook wax, but this method is dangerous and the temperature is difficult to control. If there is a mistake, it may cause wood. Deformed or burst, even a fire. Since it is impossible to use an open flame, Wu Jianbo thinks that it is not possible to use electricity. Wu Jianbo and his technical team have tried and tested the temperature required for boiling wax technology, and then used modern electrothermal technology to treat the heating process, so that the constant temperature constant can be achieved. "This special 'boiler' is still our own design, looking for people to make welding, the market has not sold." Wu Jianbo said with a smile.
According to reports, the drying treatment of mahogany wood generally has natural drying method and old-fashioned drying kiln. This kind of drying method belongs to the physical drying method, which is to change the moisture contained in the wood by adjusting the temperature. The wax drying technology belongs to the chemical drying method, which uses a solution of an inorganic compound or steam as a drying medium to heat and dry the wood. The boiling point of the paraffin liquid is higher than the boiling point of water. The wood can be heated in a solution higher than 100 degrees Celsius, and the water is quickly squeezed out in a boiling state to achieve a quick drying effect.
“This technical process is very strict. The time and temperature of cooking wax should be controlled very accurately. The wood we cook now is able to maintain the elasticity of the wood. The wax we use in this technology is household. White wax, so it is very safe for the human body. At the same time, after the wax is cooked, the wax on the surface of the wood will be shaved, and it has no effect on the wood color." Wu Jianbo said.
Advantage:
Not affected by air humidity Wu Jianbo told reporters that the boiled wood can not only fully meet the requirements of traditional drying, promote the oily release of wood, but also further seal the pores of wood and shape the wood so that it will be under most conditions. No deformation will occur, thus breaking the barrier caused by humidity to mahogany furniture.
Wu Jianbo experimented and put the wood after the wax was boiled into the environment below zero degrees Celsius. After one day, the wood was undeformed. "In this way, in the production process, there is no fear that the wood will be twice wet. If it is shipped to the north, it will not worry about the dry climate. These precious mahogany furniture can also be sold to the north." Wu Jianbo said. According to industry insiders, this technology may be the most effective drying method in the industry at this stage.
At the same time, the technology also has a high cost of hard injury, it is difficult to promote in the industry. According to reports, generally one ton of wax is required to cook a piece of wood, and nearly two hundred pounds will be consumed when cooked once. "Of course, this technology is dedicated to creating high-quality products, and many experts are designing mahogany furniture for wax cooking technology." Wu Jianbo told reporters.
During the interview, the reporter asked if the technology had applied for a patent. Wu Jianbo smiled and answered the reporter: "No need, don't worry about being copied, everyone learns better together and promotes technological innovation in the industry."
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