Since Founder's sharp products were officially launched in 2008, it has received good customer reviews in the packaging and printing industry at home and abroad. At present, Founder's sharp products have been installed in nearly 900 sets in the Chinese market and 100 sets in the Japanese market! Flexo, gravure, and iron cans have been fully applied. This article will introduce the current status of sharp products in the field of iron cans, and sample users' experience of using sharp products.
With the improvement of people's living standards, more and more consumers tend to choose tin-made products with good sealing effect and higher food safety when choosing instant beverages or foods such as beverages; tinplate and canned foods generally do not contain Preservatives, and the process of canning is very, very mature, and some can be kept for many years after sterilization. Therefore, the development of the tin can industry has also become more and more prosperous. From domestic Red Bull, Wang Laoji, Wahaha to Abbott, Dumex and other major brands abroad, the high-end products of each brand are almost entirely packaged by iron cans. The protection itself is self-evident.
The prosperity of tin can packaging commodities has driven the rapid development of the tin can manufacturing sector. Large-scale enterprises in China's tin can manufacturing sector, such as Origen, Shanghai Baoyin, COFCO and Meite, are leading the industry in advanced technology and development direction.
Founder Sharp products are very fortunate to enter Origen and Shanghai Baoyin, which not only drove China's iron printing and canning industry away from the traditional pre-pressed process, but also blew the horn of the era of prepress automation in the iron printing and canning field.
First of all, let's take a look at the difficulties of prepress processing in the field of iron cans and the most commonly used prepress processing tools.
1. Image channel replacement
Original processing
In the previous work of Origen's prepress department, when the image needs to change color, it needs to be exported to Photoshop for editing. Using the image channel replacement function, this problem can be handled directly in AI, Origen's Liang Liang said "At this point, we save about 30% of the time for processing the same job before."
Difficult and error-prone places
The user's original processing method is more troublesome. The user needs to export the image and then process it in Photoshop. There is a risk of image information loss when exporting the image; cooperation between multiple softwares will also cause some file conversion errors and file loss problems.
Solutions provided by sharp products
The unique image channel replacement function of sharp products can facilitate users to perform image channel replacement processing directly in the familiar AI environment, which can save the user's work time and reduce the risk of errors in multiple software back and forth operations.
(Before image channel replacement)
(After image channel replacement) [next]
Second, make a white version
Original processing
When users make white editions of milk powder and other documents, if they need to make three large, medium, and small white editions, the original method is to copy the place where the white edition is to be made three times, and to align their positions exactly, but they are making three large, medium and small Different white editions are very difficult, and there will be inaccurate registration;
Difficult and error-prone places
Due to the large workload of making white plates in the field of iron printing and canning, and the pre-press staff who made it completely by hand, problems such as inaccurate overprinting, low production efficiency, and poor results will occur;
Solutions provided by sharp products
Sharp products directly make a white version through a function of the trap module to help users easily make various ink-filled white versions in the designated area. There is no limit to the number, and the corresponding white version is completely made according to the user's needs;
Users no longer need to perform complicated manual operations such as alignment and copying, just need to lightly click, and the white version is made.
(Original object) (White version effect diagram)
Three, color separation preview
Original processing
In the past, users often needed to perform color separation preview and inspection after RIP. It was found that the timing of the problem was late, which was not conducive to the occurrence of the problem, so the production efficiency was limited.
Difficult and error-prone places
The small objects in the job and the effect of the color separation version need to be continuously discovered during the document production process, but due to the limitations of the previous pre-press process, the pre-press personnel often need to perform the version check on the job after the RIP, which is It greatly affects the operation process of pre-press personnel and reduces the efficiency of pre-press personnel in processing operations.
Solutions provided by sharp products
After in-depth study of customers, the sharp product team realized the ideal pre-press operation process in which detailed objects, separation preview preview and other work are all realized in the pre-press processing process. Greatly helped pre-press personnel to find problems and solve problems early. [next]
Fourth, homework, ink information mark
Original processing
The user manually enters all information of the current job, such as job name, name of the processing worker, processing time, etc., including the names of many spot colors in the job, etc., which must be manually entered by the person before printing.
Difficult and error-prone places
Due to the insurmountable error probability of the personnel themselves, pre-press personnel are very prone to make mistakes when manually entering various types of information. Due to the importance of this information, sometimes hundreds of thousands of yuan in production losses may occur; for example, in packaging operations The spot color information used is required to enter the spot color name and color number in the mark field when making the mark. Sometimes the pre-press personnel negligently make mistakes and enter the spot color name incorrectly. The wrong spot color is used, causing the loss of the entire printing operation.
This is a small probability event for printing companies, but once it happens, the consequences are unimaginable and sometimes even affects the reputation of the printing companies.
Solutions provided by sharp products
Sharp products read information directly from the internal data of the system, and automatically generate marks such as job information and spot color information, and these marks will automatically follow the changes with the changes of various types of information in the job, which greatly reduces the revision of pre-press personnel. Waiting for the workload of the work frees the prepress staff from the heavy manual operation.
From the above four-point details of prepress processing common in the field of iron printing and canning, we can see that sharp products have helped the prepress personnel in the field of iron printing and canning change from manual to automated, greatly saving the operation time of prepress personnel. Let prepress personnel spend more time on technically rich work, truly realize the shift from labor-intensive to knowledge-intensive, integrate with international advanced prepress technology, and fundamentally improve the level of domestic prepress personnel.
Postscript: Founder Sharp is China's first self-developed professional production software for the packaging and printing market. The software integrates Founder Group ’s more than 30 years of experience in the prepress industry, providing packaging prepress operators with box-type structure introduction, ink management, professional packaging trapping (also known as trapping) processing, and prepress for packaging and printing. The functions of pre-flight inspection, package imposition and intelligent mark addition enable the pre-press operator of the package to carry out pre-press processing quickly and conveniently, and ensure that the design manuscript can finally meet the back-end printing standards. The product contains nine modules: trapping, layout, smart mark, toolbox, preview, searcher, pre-flying, ink editing, image export, etc., supports Adobe Illustrator CS3 and the latest Adobe Illustrator CS4 version and PDF 1.7 format ， Applicable to Windows / MAC OS 10.4.9 and above operating systems. The trap and layout files generated are completely open and can be output on all RIP, process software and output devices. Founder Sharp contains the main process of packaging prepress, embodies the latest research and development results of the Founder Group in packaging prepress technology, and fully demonstrates the technical strength and innovative, pragmatic and humanized product concept of the Founder Group.
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